Smart Battery Charger Solutions

Using the wrong smart charger can lead to battery degradation or damage, as well as pose serious risks to performance, efficiency, and safety. APEX Mobile Power(AMP) is a custom battery charger manufacturer that engineers chargers andpacks as a system, rather than independently, to provide integrated smart battery charger solutions. For more information on how we can help you create the ideal smart battery charger foryour application, contact us.

Benefits of Custom Battery Chargers from AMP

With integrated charging and testing intelligence in a single smart charging solution, AMP configures fully customized battery chargers to match your specific application and environment, delivering advantages that include:

  • In-field diagnostics and battery health monitoring
  • Leverages real-time SOH/SOC data to optimize thecharge cycle when paired with an AMP smart battery pack
  • Includes fault detection and condition featuresas standard in smart charger capabilities
  • Can develop a custom battery charger for an OEMpack, the device that uses the battery pack, or a solution that can charge bothsimultaneously
  • Charger designs communicate natively with theapplication pack’s SMBus or CANBus interface

The Importance of Using the Right Smart Charger for Your Battery

Various complications can arise when a charger is not matched to its pack, including degraded cycle life, inaccurate charge termination, safety risks, and wasted capacity. By optimizing smart charger battery solutions with pack and charger in the same design phase, our solutions accurately account for charge rate, full-charge determination, and charge termination. To ensure your battery has the right charger, we manufacture custom battery chargers designed for your specific application.

Available Charger Types and Configurations

AMP offers a range of customized solutions to meet charging requirements, with hundreds of adapter configurations available. No two charger programs look the same, but most processes start with these options:

  • Smart Chargers: For protocol-driven, custom communication and intelligence layer
  • Standard Chargers: For reliable, cost-effective, proven operation in high-volume OEM programs
  • Single-bay and multi-bay configurations
  • Brick chargers
  • Pelican Case and field-deployable configurations
  • Wall-mount options

Battery Charger Chemistry and Application Compatibility

While we specialize in Li-Ion batteries, our capabilities can accommodate other battery chemistries, including sealed lead-acid, NiCad, NiMH, LiFePO4, and Li-Poly. Our solutions are available with linear and universal switching power supply options to meet your thermal management, ripple noise, and efficiency requirements to support your desired application. Through cutting-edge designs and uncompromising quality, AMP is the go-to custom battery charger manufacturer for devices that demand reliable, ruggedized power.

Custom Battery Chargers with Integrated Pack and Charger Designs

We engineer the charger alongside the pack during the same design phase—not as a downstream add-on. The integrated design offers significant advantages in performance, safety, and user convenience, moving away from bulky battery charger designs for a more optimized, compact, and typically, more cost-effective solution. With a single point of accountability, we can eliminate any mismatched component issues entirely for custom battery chargers.

Manufacturing Compliance and Regulating Agency Approvals

To ensure the quality and performance of our smart battery charger solutions, AMP is recognized as a certified manufacturer by the Conformité Européenne (CE) and the California Energy Commission (CEC). Additionally, all of our products are manufactured in an ISO-certified facility, holding:

  • ISO 9001:2015 for Quality Systems
  • ISO 13485:2016 for Medical Device Quality Systems
  • ISO 14000:2015 for Environmental Management Systems
  • ISO 45001:2018 for Safety Management Systems

Why Choose AMP as Your Custom Battery Charger Manufacturer?

If you need custom battery chargers that can handle anything, our team of engineers, designers, technicians, and staff offers more than 100 years of collective experience in OEM battery and charger design. With USA-based engineering, project management, and sales oversight on every program, we can ensure that your custom smart charging solutions are manufactured to your exact specifications, meeting your requirements for performance, safety, and efficiency. We have over 60 engineers on site at the factory, with plans to scale to 100, and ISO-certified, intelligent manufacturing with internal SMT lines for superior quality control, high-precision component placement, and rapid customization. AMP is the custom battery charger manufacturer delivering enhanced quality and consistency, high-density design support, and flexibility for solutions made to your desired applications.

Contact Us for Smart Battery Charger Solutions Designed to Your Requirements

AMP has vast in-house engineering and reliable manufacturing expertise to deliver custom battery chargers for a wide range of devices, backed by ruggedized power and unrivaled quality. For more information, check out what makes a smart battery truly smart, or contact AMP to discuss what you’re building and how we can create a custom solution that matches your specifications.  

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